CoolKAT

Thick Aluminum Process Chamber

CoolKAT™ is a thick aluminum process chamber on the Endura® platform for purposes of high Al deposition rate with the prevention of detrimental film defects.
– CoolKAT™ is capable of thick Al deposition: > 3μm
– Cost-effective solution compared to OEM
– Higher Al deposition rate: > 1.5 μm/min (BKM: > 1.0 μm)
– No detrimental film defects throughout target life (whiskers or extrusions)
– Comparable film properties as Standard Al process (e.g., Rs, Rs Unif, Stress, Reflectance, etc.)
– Semicat can provide a full retrofit chamber kit and can be utilized on an existing Endura® platform.

Semicat offers a CoolKAT™

Semicat offers a CoolKAT™ demonstration prior to commitment which involves COO analysis on various film stacks and configurations to meet customer specifications.

Grain Size vs. Target Life

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ITEMUnitCoolKAT™STD Al
Deposition Rate (BOL)um/min> 1.5> 1.0
Film Uniformity (Rs)%< 3%< 3%
Resistivityuohm-cm2.7 ~ 3.22.7 ~ 3.2
StressMPa< 300, Tensile< 300, Tensile
Reflectance%> 180%> 180%
DefectsNo hillock, No extrusionNo hillock, No extrusion
Process kit life time (ESC)KWhUp to 450Up to 450

Newly developed hardware and cooling mechanism

Compact cooling system for source assembly

Improved ESC-cooling retrofit kit

Process performance repeatability

Customer Demonstrations Available

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Enhanced Throughput

It uses high power to shorten the duration of the deposition process, thereby enhancing throughput.

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Enhanced Film Quality

Enhanced hardware prevents formation of whiskers or extrusions and able to maintain film properties as standard Al deposition chamber.

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Process Optimization

Process can be optimized to meet specific customer requirements. The process of passing through three chambers can be effectively accomplished using a single chamber.

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Cost Effective

Compared to OEM products, CoolKAT has the equivalent performance with better cost in terms of initial deployment and maintenance.

CoolKAT Chamber
Marathon Test Result
Temperature Profile Repeatability